Weld inspection for pipes

Rohrherstellung
Weld inspection for longitudinal seam welded pipes in the production process
 

Inspection of the pipes directly in the production process,
conducted in production speed,
without couplant, up to 200°C

 

Industrial applications

Inspection of longitudinal seam welded pipes during the production

 

Suitable testing devices for Weld inspection of pipes with EMAT ultrasound technology

 OptiEMAT
 Logo OptiEmat RGB

 

Operation mode and features

EMAT ultrasound can detect flaws in the weld seam and in pipes made from electrically conductive material (steel, aluminum, copper, ...) without coupling. Material temperatures, which are above the boiling temperature of coupling liquids, are therefore no difficulty for EMAT. Devices for the supply and removal of coupling are not required.

The welding seam and the material can be tested over the entire radius for pipes with an outer diameter >16mm.

 

Blick auf beide Sensoren im 70mm-Rohr  Blick auf beide Sensoren im 105mm-Rohr 

 

Wall thicknesses up to 6mm are most suitable for EMAT pipe inspections.
In addition, the performance can decrease depending on the material (with regard to recognizable errors, test speed).

Longitudinal defects from 0.3mm depth, 0.2mm width, 2-3mm length and point defects from 0.5mm can be detected.

Four configuration types are possible during axial scan of pipes:

  • One probe, Pulse-Echo-Mode (Transmitter = Receiver), Detection of reflections from the defect (a)
  • One probe, Pulse-Echo-Mode (Transmitter = Receiver), detection of attenuations of the defects (a)
  • Two probes, Transmitter≠Receiver-Mode with detection of reflections from the defects (b)
  • Two probes, Transmitter≠Receiver-Mode with detection of attenuations of the defects (b) a. (c)

Sensorkonfigurationen

In the case of configurations (b) and (c), when the welding seam is positioned between the probes, the welding seam can be inspected on the short sound path between the probes, and the pipe material is inspection on the long sound path.

Radially running flaws can be detected by two probes which are opposite each other by 180°.

The welding seam is not important to have a fixed position or distance from the probe. Using a second probe, the "blind" area of ​​the first probe can be inspected and so a 100% inspection of the pipe material is achieved.

120°-Prüfanlage

 

When working with the reflections of the defects, exceeding of the threshold lead to an alarm signal that can be used by the plant control to cut or to mark the pipes.

Reflexion Echo Bild

 

When working with attenuations, values below the threshold result in the alarm signal.

Amplitude ohne Dämpfung  Amplitude mit Dämpfung 

 

The entire inspection process can be recorded, test results can be related to the respective pipe piece.

Examples for test results:

kurzer Fehler   Langer Fehler
short defect at a 2.2m long pipe piece longer defect at a 2.2m long pipe piece

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